Laser-sintered Metal Worx expander seated on a white dental model

Laser Sintered Appliances / Metal Worx

Metal Worx

Treatment Workflow

Digital design, laser-sintered precision.

Metal Worx represents the next generation of orthodontic appliances, crafted using advanced laser sintering technology. This process ensures exceptional accuracy, strength, and a precise fit—delivering consistent, high-quality results for every patient.

Our Solutions
Laser-sintered expander with custom bands on a dental model, floating above a swirl of metal powder

Laser-sintered expander · CAD/CAM custom bands

Benefits

Strong appliances, precise fit.

Metal Worx can treat a wide variety of cases and malocclusions including spacing, crowding, open bite, crossbite, underbite, and overbite. Our trained team prepares each case with dependable digital design and production support.

01

Custom Fit

Using CAD/CAM software allows us to manufacture custom bands unique to your patient's anatomy, optimizing comfort and effectiveness.

02

No Spacer Appointments Needed

Reduce chair time and increase your practice efficiency with our ready-to-use appliances.

03

Case Review & Design

Our team reviews your submission and prepares the digital design for your appliance or model.

Treatment Workflow

From digital review to delivery.

Digital case review and appliance design

01

Every case begins with a digital review. Our team evaluates your scans and prescription, then designs the appliance around the patient's anatomy with CAD/CAM software.

Laser-sintered production

02

Digital designs move into laser-sintered production for durable metal performance and consistent appliance quality.

Final finishing and delivery

03

Each appliance is finished, checked, and prepared for delivery so the final case arrives ready for clinical workflow.

Clinician reviewing a 3D digital arch scan during appliance design
Laser fusing the metal framework of an expander appliance in a bed of metal powder

Computer Aided Production

Built layer by layer, by laser.

Each appliance is fused from metal powder in a laser sintering machine, following the approved digital design with exceptional accuracy and strength.

Explore the Future of Digital Dentistry

Durable metal performance, digitally refined.

Laser-sintered appliances combine digital design, precise production, and durable metal performance for a faster, more consistent orthodontic workflow.

Our Solutions
Freshly laser-sintered expander framework cooling on a dark brushed-metal surface